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Cryogenic Deflashing

  • Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to Yekaterinburg, Russia
    Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to Yekaterinburg, Russia

    Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to Yekaterinburg, Russia   NANJING PEGE Techno Machine Co., Ltd newly made high quality cryogenic rubber deflashing machine is well assemblied and tested in PEGE's factory. On the month of October, the new rubber deflashing machine was well packed and shipped to Russia along with the other valcunizing press machines from other supplier in China. This cryogenic deflashing macine is used for deburr the flashes of O rings from end user in Russia. See following photos.   Before cryogenic deflahing After cryogenic deburring Cryogenic deflashing machine PG-40T is a compact, lower consumption, efficient and price friendly model suitable for smaller rubber company who has a lower production volume and lower budget for the deflashing process.  

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  • Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to India by Singapore Client
    Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to India by Singapore Client

    Cryogenic Deflashing Machine Smaller Type PG-40T Shipped to India by Singapore Client   NANJING PEGE Techno Machine Co., Ltd newly made high quality cryogenic rubber deflashing machine is well assemblied and tested in PEGE's factory. On the month of October, the new rubber deflashing machine was well packed and shipped to India through our dear client from Singapore. Cryogenic deflashing machine PG-40T is a compact, lower consumption, efficient and price friendly model suitable for smaller rubber company who has a lower production volume and lower budget for the deflashing process.     Cryogenic deburring machine PG-40T is jsut the one suitable for you and it is also reliablel and suportive as other models from NANJING PEGE.

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  • Cryogenic Deflashing Machine 120T Installed in Our Local Customer Located in Southwest of China-Chongqing
    Cryogenic Deflashing Machine 120T Installed in Our Local Customer Located in Southwest of China-Chongqing

    Cryogenic Deflashing Machine 120T Installed in Our Local Customer Located in Southwest of China-Chongqing   On the October, Nanjing PEGE produced high quality and large volume cryogenic deflashing machine PG-120T was shipped and Installed in Chongqing city for our local well-known automotive rubber components manufaturer. We had a long term cooperation relationship with this client, about 13 years, we have deep trust and cooperation relationships between each other. After the summer, the clients main rubber parts' production volum grows dramatically and is need of a new cryogenic deflashing to improve their post-production deflashing efficiency. After several times discussions and adjusments, we can fully make a high quality cryogenic deburring machine to meet customer's high requirments even though their old machine is good too. Nanjing PEGE always focus on the machine details to improve the machine efficiency, stability and reduce the failures during operations as well. As PEGE's machine has many features that other supplier can not satifify, the customer finally make the decision to buy the cryogenic rubber deflashing machine 120T from us and our machine surely does a great job at customer's site.   One of the main part in customer's factory is the rubber hole covers for cars, the production volume is huge, monthly qty will be around 10 miliion, this huge qty needs a high efficiency machine to deflash. Our cryogenic deflashing machine can process about 12kgs in about 8 minutes, about 72kg per hour, 1728kgs per day in 24 hours. 1700kgs equals about 425,000 pcs. Really happy to see that cryogenic deflasher frorm Nanjing PEGE can meet customer quality demand and can help the valuable client to fufil the production increasement.  We believe more cooperation between us will be realized in the near future.    

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  • PG-40T cryogenic deflashing machine is suitable for small parts and small production volume rubber and plastic deflashing.
    PG-40T cryogenic deflashing machine is suitable for small parts and small production volume rubber and plastic deflashing.

    PG-40T cryogenic deflashing machine is suitable for small parts and small production volume rubber and plastic deflashing.   Cryogenic deflashing machine PG-40T is a good solution for small parts and small production volume deflashing requirements. To meet the different requirements from some customers, they ask Nanjing PEGE to develop small capacity cryogenic deburring machines to save investment cost, energy consumption and also specially for small parts and small production volume. In the year of 2023, Nanjing Pege successfully developed the new model PG-40T which was well tested and was qualified for the small rubber or plastic parts deflashing process. PG-40T PG-40T cryogenic rubber deflashing machine has some special features. Firstly, the size of 40T cryogenic deflashing equipment is much smaller than other models, L*W*H1080mm*960mm* 1460mm(1.5M3) dimension can save a lot of location or work space, also allows a very smaller compartment, greatly reduces the consumption of liquid nitrogen. Secondly, even though the PG-40T cryogenic deflasher has a smaller machine size but it has a same power system and sieve system as the PG-60T, 3.7KW motor, 500mm diameter vibrator sieve as well as a 250mm diameter blasting wheel.  Great power ensures that the deflashing result will be reliable and wonderful. PG-40T Then, it has the advantage that PG-40T nitrogen deflashing machine is especially suitable for small parts deflashing process. Due to the 40T machine has a smaller size barrel with a smaller hole size(3mm). Also, the blasting wheel is closer to the barrel, which means more media will be sprayed to the parts to be deflashed in the same time. The deflashing result can be ensured for different size of rubber and plastic pa Last but not least, cryogenic deflashing machine PG-40T is of a lower cost which is very friendly for the customer who has less budget. Comparing with other models of cryogenic deburring machines, PG-40T will be affordable for more and more clients. With above good features, PG-40T already enters the Indian market successfully and are welcomed by many customers. Also in the year of 2023, we shipped on PG-40T cryogenic deburring equipment for a customer in Australia, the efficiency and deflashing quality are spoken highly of our clients. Nanjing Pege Techno Machine Co., Ltd welcome all the customers to contact us for more information.

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  • How does a cryogenic deflashing machine work?
    How does a cryogenic deflashing machine work?

      A cryogenic deflashing machine is a device used to remove excess flash or burrs from molded or machined parts. Cryogenic deflashing is a process that utilizes extremely low temperatures to freeze the parts and then remove the undesired material The machine typically consists of a chamber and a tumbling barrel where the parts are placed.   Here's a general overview of how a cryogenic deflashing machine works: Load the parts: The parts to be deflashed are loaded into tumbling barrel. These parts may be made of rubber, plastic, or similar materials and may contain excess flash or burrs that need to be removed. Cool down the chamber: The chamber is cooled to cryogenic temperatures using liquid nitrogen or another cryogenic cooling medium. Liquid nitrogen is commonly used due to its low temperature of around -196 degrees Celsius (-320 degrees Fahrenheit). Freeze the parts: Once the chamber reaches the desired temperature, the liquid nitrogen is sprayed into the chamber or poured over the parts, rapidly freezing them. The extreme cold makes the undesired material brittle and easier to remove. Blasting action: There is a blasting wheel at the back of the machine, it is set in motion, causing the frozen parts to be blasted. While the barrel tumbling helps all the parts can be blasted evenly, this process is to remove the excess flash or burrs from the parts by inducing collisions between the parts and thus breaking off the brittle material. Thawing: After the desired tumbling duration, the liquid nitrogen supply is stopped, and the parts are allowed to warm up. Thawing takes place at ambient temperature, causing the frozen excess material to become less brittle. Separation: Once the parts have been deflashed, the media and flashes will be separated by high efficient stainless steel made vibrator. Inspection and finishing: The deflashed parts are typically inspected for quality control purposes. If necessary, additional finishing processes such as washing, drying, or polishing may be performed to achieve the desired final result.   Cryogenic deflashing machine from Nanjing Pege Techno Machine Co., Ltd provides an efficient and non-abrasive method of removing excess flash or burrs from parts, minimizing the need for manual labor and reducing the risk of damaging the parts during the deflashing proces

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  • Nanjing Pege is A good and reliable Partner for your Cryogenic deflashing machine investment.
    Nanjing Pege is A good and reliable Partner for your Cryogenic deflashing machine investment.

    Nanjing Pege Techno is a well-known cryogenic deflashing machine manufacturer located in Nanjing, China. Always can be your reliable partner for your rubber or plastic deflashing process. Cryogenic deflashing machine First of all, Nanjing Pege Techno has a professional production team, and the team owns many years of cryogenic deflashing product and industry experience.  Starting from the early 21st century, the production manager already attained the knowledge and experience related to the cryogenic deflashing machines. At that time, the cryogenic deburring machines technology are mainly from Japan and Taiwan.  Combined with the good technology from Taiwan, Japan, and China mainland, our production team always keep improving the machine design and production to ensure cryogenic deflashing machine can have less failure and higher performance. Cryogenic deflashing system PEGE pays much attention on the cryogenic deflashing machine details which is helpful for the customer operation and maintenance. For example, sealing system on the gear box is very well as we do several steps. 1.     Gear box outer frame apply a labyrinth design to stop the dust come in. 2.     Use a customized Teflon material oil seal to protect the bearings. Teflon material is anti-low temp and long life 3.     Use high quality SKF bearings for protection. 4.     Also, the bevel gears apply helical shape gears to increase the contact surface, reduce abrasion/friction, therefor the lifetime of gears will be longer. Together with above steps, gear box of cryogenic deburring machines will have much longer life comparing with other suppliers. Secondly, Nanjing Pege uses high quality motor for the blasting wheel running in a high speed, applying a larger blasting wheel for media spraying to ensure the deflashing power of the nitrogen deflashing machine can be strong enough. Besides, our sieve system, electrical control system are also very reliable and efficient to ensure the whole cryogenic deflashing system is wonderful during the rubber deflashing process. To illustrate its efficiency clearly, let me give you examples of what our cryogenic deburring machine’s production abilities are. 40T can process up to 160kg parts, 60T can process up to 200kg per day, PG-80T can process up to 300kg parts in 8 hours, 120T can process up to 500kg and 150T can process up to 600kg per day. PG-40T PG-60T PG-80T PG-120T PG-150T Last but not least, Nanjing Pege always thinks and support for the customer at the position of customer angel, not only to provide a good cryogenic rubber deflashing machine, but also to provide timely, comprehensive and considerate service after sales. Nanjing Pege provides the service through E-mail, WhatsApp, WeChat and on site guide to help the customer fix the problem when happens. With above reasons, Nanjing Pege Techno Machine Co., Ltd is surely your ideal partner for you to choose the cryogenic deflashing and deburring machines. Welcome you to contact us for more information.

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  • Silicone is not difficult to remove burrs by nitrogen cryogenic deflashing.
    Silicone is not difficult to remove burrs by nitrogen cryogenic deflashing.

    Silicone is prone to remove burrs by Nanjing Pege PG series nitrogen cryogenic deflashing. When it comes to determining whether it is worth investing in a cryogenic deflashing machine in a rubber manufacturing assembly line, we cannot provide a definite answer as it depends on specific circumstances and requirements. However, through some examples, we can help you better understand the advantages and applications of a cryogenic deflashing machine. Many customers may not be familiar with the precision and efficiency of cryogenic deflashing trimming achieved by this machine. Today, we will demonstrate its application using the processing of silicone straws as an example. (The following image is a real-time photo taken with a smartphone camera)     Understanding the material and shape of a product is crucial in determining whether it can be flash deflashed. When the size, thickness of the edges, and material of the product are all suitable for cryogenic deflashing, we can measure the thickness of the rough edges to be trimmed. The image above shows the state of a silicone straw under normal viewing conditions, revealing slight rough edges distributed around the mouth and casting lines. Due to the product’s usage for export, high precision and cleanliness are required. A  cryogenic deburring machine can provide a highly precise edge trimming effect, making it particularly suitable for fine edge trimming of rubber products. The cryogenic deflashing  machine ensures consistency and quality in edge trimming, thereby enhancing the reliability and performance of the product. The silicone straws are processed in batches according to their colors.     We selected straws with thicker rough edges for measurement in order to facilitate comparison in subsequent steps. Then, we placed the straws in a cryogenic nitrogen deflashing machine  for edge trimming. The cryogenic deflashing machine of rubber uses low-temperature cooling to make the straws harder and more stable. The brittle rough edges are then struck with projectiles to achieve precise trimming. The cryogenic deflasher machine used is the PG-120T. It takes around 50 workers 2-3 days to manually trim the straws in this batch, and the cleanliness accuracy cannot be compared to that of the machine.     After the flash removal is completed, we will measure the straws again and compare them with the dimensions before trimming. This will visually demonstrate the precision of the cryogenic deflashing machines.

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  • Consumables for cryogenic Deflashing machine – Supply of liquid nitrogen and Its Tank
    Consumables for cryogenic Deflashing machine – Supply of liquid nitrogen and Its Tank

    Consumables for cryogenic Deflashing machine – Supply of liquid nitrogen and Its Tank     The cryogenic deflashing machine, as an essential auxiliary manufacturing machinery in the production process of rubber enterprises, has been indispensable.   However, since its entry into the market around the year 2000, local rubber enterprises have little knowledge of the working principles and processes of the frozen rubber trimming machine.   Therefore, this article will provide a detailed introduction to the storage and supply methods of the cryogen, liquid nitrogen, for cryogenic deflashing machine.   In the past, liquid nitrogen was typically stored in separate liquid nitrogen tanks-Above Photo   Therefore, when purchasing a cryogenic trimming machine, it was necessary to buy a matching liquid nitrogen tank to ensure the proper operation of the machine.   The installation of the liquid nitrogen tank required approval from the relevant authorities, which was a cumbersome process, and the tanks themselves were expensive.   This has led many factories that urgently need to use cryogenic deflashing machines to improve work efficiency to hesitate, as it also involves a certain upfront cost investment.     Nanjing PEGE has introduced a liquid nitrogen manifold supply station to substitute for liquid nitrogen tanks.    This system centralizes the gas supply of individual gas points, enabling multiple low-temperature Dewar flasks to be combined for centralized gas supply. It solves the cumbersome process of handling liquid nitrogen tanks, allowing customers to operate the frozen trimming machine immediately after purchase.  The mircro tank and dewar cylinder are portable and can be installed in the inner room.   The main body of the system simultaneously connects three bottles of liquid nitrogen Dewar flasks, and it also includes a port that can be expanded to accommodate four bottles.   The system pressure is adjustable and equipped with a safety valve. It’s easy to assemble and can be mounted on the wall using a triangular bracket or placed on the ground using the bracket.   This is the full layout of cryogenic deflashing machine using a smaller dewar cylinder for lower production volume use.  

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  • Nanjing Pege Techno Machine Co.,Ltd Attend the INDIA RUBBER EXPO holded in Mumbai from March 20 to March22 to Display Our Cryogenic Deflashing Machine
    Nanjing Pege Techno Machine Co.,Ltd Attend the INDIA RUBBER EXPO holded in Mumbai from March 20 to March22 to Display Our Cryogenic Deflashing Machine

    Nanjing Pege Techno Machine Co.,Ltd Attend the INDIA RUBBER EXPO holded in Mumbai from March 20 to March22 to Display Our Cryogenic Deflashing Machine   Our partner in India have a booth together with Nanjing PEGE to show our most cost effective and compact cryogenic deflashing machines. We are confident that our machine will be welcome and accepted by the customer there. Wish a great sucess on this Show.  

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  • Cryogenic Deflashing Machine, Largest Model of 150T, Sucessfully Installed and Operated in California, USA.
    Cryogenic Deflashing Machine, Largest Model of 150T, Sucessfully Installed and Operated in California, USA.

    Cryogenic Deflashing Machine, Largest Model of 150T, Sucessfully Installed and Operated in California, USA.On the last month of 2023, Nanjing Pege shipped the cryogenic deflashing machine PG-150T, the largest model, to Carlifornia, USA to supportcustomer improving the deflashing process. After the Christmas Holiday, customer recieved the machine well. The machine photos. Customer is one of the representative rubber parts manufacturer for truck, agriculture machine and construction industry, they produce various parts including Rubber Molding Part, Plastic injection molding parts, Cast PU parts.Automatic Rubber Deflashing machine is one of the most important machine for customer to deal with the after-production process.Customer choose to trust Pege‘s cryogenic deflashing machine for their deflashing process and replace their old cryogenic deflasher as the old one have a lot of disadvantages including:1. Complex design and big size needs a lot of space.2. Higher LN2 consumption and higher media consumption.3. Outer located separator causing a lot of frost and influent circulation of blasting media.4. Lower efficiency due to long process time and less parts processed in one cycle.While, to apply the cryogenic deburring machine from Nanjing Pege, customer can slove above problem, as the cryogenic deflasher from PEGE is a compact, efficiencty and energy saving one which can both improve production efficiency and save cost as well. Finished Installation Customer sucessfully installed the machine with the instruction of Pege's technical team in recent days.We believe our cryogenic rubber deflashing machine machine can surely support customer to improve production efficiency and products process result.Nanjing Pege aims to provide quality product for the valuabale customers all over the world. Our value is Intergrity, Reformation and Far-sight, we will keep this value to the end.

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  • Nanjing Pege Largest Model PG-150T Cryogenic Deflashing Machine Shipped to Poland
    Nanjing Pege Largest Model PG-150T Cryogenic Deflashing Machine Shipped to Poland

    Nanjing Pege Largest Model PG-150T Cryogenic Deflashing Machine Shipped to Poland   Cryogenic Deflashing Machine largest model PG-150T is well produced and sucessfully tested by the team from Nanjing Pege Techno Machine Co., Ltd.The nitrogen deflashing machine was shipped by Sino-Europe Train and reaches to Warsaw, Poland.PG-150T is very powerful by using 7.5KW high frequency motor, 600mm diamter vibrator.PG-150T can provide reliable cryogenic deburring services and the cryogenic deflashing process will be precise and efficient.- Test Report of cryogenic deflashing- EC Declaration of Comformity - CE certificate All above documents can be provide along with the rubber deflashing machine to ensure our machine production and quality meets the standard of EU countries. Cryogenic deburring machine from Nanjing Pege will surely be your reliable choice for your rubber deflashing process.

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  • Nanjing Pege Attended China Rubber Tech 2023 held in Shanghai to Display Our Lastest Cryogenic Deburring Machine
    Nanjing Pege Attended China Rubber Tech 2023 held in Shanghai to Display Our Lastest Cryogenic Deburring Machine

    NANNJING PEGE To Display Latest Cryogenic Rubber Deflashing Machine On China RubberTech 2023 Held in Shanghai from 9.3-9.5.    NANJING PEGE attended the RubberTech China 2023 held in Shanghai, lastest model cryogenic deflashing machine is welcomed by numerous local and overseas customers.Pege keeps developing new technology and move ahead to intelligent and automatic rubber deflashing process like auto-loading, auto-unloading and central control system.Clients demand and clients headache problems of rubber or plastic deflashing will be our direction. Cryogenic Deburring is our professional and Nanjing Pege will help the customer to solve the problem of rubber deflashing and batch deflashing in a efficient way. Exhibition Photo 1 Exhibition Photo 2  

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